AUSIL
Ausil Systems is an innovative company that designs, manufactures, installs and maintains advanced automated inspection systems, tailored to the particular needs of each client as a turnkey project integrator.
Ausil Systems is an innovative company that designs, manufactures, installs and maintains advanced automated inspection systems, tailored to the particular needs of each client as a turnkey project integrator.
The system analyses thermoform defects presence during manufacturing cycle time by means of computer vision and AI techniques.
It is directly connected to the thermoforming line in order to synchronize the necessary signals for the proper operation of the inspection system.
When one or several defective thermoforms are detected, the system identifies them on the HMI and activates an alarm using a beacon and an acoustic signal.
The acceptance or rejection criteria can be adapted to the specific needs of each client.
Upon detection of a defect, the system sends a signal to the thermoforming machine and the defective parts can be segregated using different methods depending on the machine configuration.
The system shows them on the HMI and the inspection history can be checked in order to extract conclusions at a later stage.
Inspection within cycle time.
Data analytics in real time in order to take in-line decisions.
Analysis of product defects.
Photographic documentation of defective thermoforms.
In-line removal of non-compliant products.
Export of inspection results to most commonly used formats.
Taking corrective actions during the production stage.
Significant reduction in costs associated with non-quality products.
Avoid Customer penalties.
The presence of foreign objects/ contamination on the thermoforms: Dirt, metal parts, cracks, holes, bits of plastic, black points, hairs, bugs or contamination.
The presence/absence and position of the pad inside the thermoforms (trays) and its position.
In case you work with glue coating:
Incorrect application of the glue film on the trays contour during the production process.
Bald spots or areas without glue on the trays contour.
Balls of glue.
The system is ready to detect defects in any type of plastic and in any colour (PET, HDPE,PVC, LDPE, PP, PS and PAPER).
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